The ZQ Series cylindrical gear reducer for coal mine winch plays the role of matching the speed and transmitting torque between the prime mover and the working machine, and is also the main part of the ground mine hoist.Coal mine winch reducers are widely used in modern machinery. In the 1970s and 1980s, the world's reducer technology has developed greatly.

The main factors that promote the improvement of the level of coal mine winch JZQ850 cylindrical speed reducer are:

(1) Development and improvement of hard tooth surface technology, such as large grinding technology, carburizing and quenching technology, gear strength calculation method, shaping technology, deformation and optimization design method, root reinforcement and its meta-transition, new structure, etc. .

(2) With good materials, various high-quality alloy steel forgings are generally used, and the quality control of materials and heat treatment is high.

(3) The structural design is more reasonable.

1. R series helical gear motor is a machine that realizes electromechanical integration, high transmission efficiency and low energy consumption, and is used in metallurgy and sewage treatment.

2. R series helical gear motor is designed and manufactured on the basis of modular combination system. There are many motor combinations, installation forms and structural schemes. The transmission ratio is finely graded to meet different working conditions and the performance is superior.

3. High-rigidity cast iron box with ribs; hard-toothed gears are made of high-quality alloy steel, the surface is hardened by carburizing and quenching, the grinding teeth are finely processed, the transmission is stable, the noise is low, and the bearing capacity is large. Low temperature rise and long life.R series helical gear motor widely used in many industries, such as metallurgy, sewage treatment, chemical, pharmaceutical and other industries.

4.R series hardened helical gear reducer details:

(1) Features: small offset output, compact structure, maximum use of box space, the use of integral casting box, good rigidity, can improve the strength of the shaft and bearing life.

1. F series parallel shaft gear motor combined with international technical requirements, has high scientific and technological content, saves space, is reliable and durable, with high overload capacity, power can be 90KW, low energy consumption, superior performance, and the speed reduction effect is over 95%.

2. F series parallel shaft gear motor low vibration, low noise, high energy saving, high quality forged steel material, steel cast iron box.

3. F series parallel shaft gear motor is subjected to high frequency heat treatment and precision processed.To ensure the parallelism of the shaft and the accuracy of the positioning, all of the gear units of the gear transmission assembly are equipped with various types of electrodes, forming an electrode integration, which fully guarantees the quality characteristics of the product.

4. F series parallel shaft gear motor structural feature editing:

——Modular design, wide transmission ratio coverage, fine and reasonable distribution; force reducer

1. Usually, the rotation speed of the wind wheel is very low, which is far from the speed required for generator power generation. It must be realized by the speed increase action of the gear box gear pair. Therefore, china manufacture hot sales gearboxes is also called the speed increase box.

2. China manufacture hot sales gearboxes is subjected to the force from the wind wheel and the reaction force generated during the gear transmission. It must have sufficient rigidity to withstand the force and torque to prevent deformation and ensure the transmission quality.

3. The design of the china manufacture hot sales gearboxes should be carried out according to the layout, processing and assembly conditions of the wind turbine power transmission, and easy inspection and maintenance. With the rapid development of the gearbox industry, more and more industries and different enterprises have applied gearboxes, and more and more enterprises have grown stronger in the gearbox industry.

4. According to the modular design principle of the unit structure,china manufacture hot sales gearboxes greatly reduces the types of parts and is suitable for large-scale production and flexible and variable selection.

5. China manufacture hot sales gearboxes widely used in printing and packaging machinery, three-dimensional garage equipment, environmental protection machinery, transportation equipment, chemical equipment, metallurgical mining equipment, steel power equipment, mixing equipment, road construction machinery, sugar industry, wind power generation, escalator elevator drive, ship field, light High-power, high-speed ratio, high-torque applications such as industrial fields, papermaking, metallurgical industry, sewage treatment, building materials industry, lifting machinery, conveyor lines, and assembly lines. It has a good cost performance and is conducive to the domestic equipment.

1. Application: Planetary series gear transmission box ,widely used, initially with the motor, in addition to the micro gear motor, also used in the office automation of the sunshade industry, smart home, production automation, medical equipment, financial machinery, game consoles and other fields. Such as automatic curtains, smart toilets, lifting systems, money counters, advertising light boxes and other industries.

2. At present, the planetary series gear transmission box on the market mainly have diameters of 16MM, 22MM, 28MM.32MM, 36MM, 42MM, and cooperate with the motor. The function can reach the load torque: 50KG 1-30W Load speed: 3-2000RPM.

3. Planetary series gear transmission box features: Compared with similar common tooth physics box, it has a smooth transmission, large bearing capacity, small space and large transmission ratio, especially life. If the gear is steel, the life can reach 1000Y, the volume is small, and the appearance is beautiful.

4. Planetary series gear transmission box is an important component widely used in mechanical transmission. When a pair of gears meshes, there is inevitably a tooth pitch, tooth shape and other errors. During the operation, an meshing impact will occur and a gear meshing frequency will occur. Noise, frictional noise occurs between the tooth faces due to relative sliding.

5. Since gears are the basic part of the planetary series gear transmission box drive, reducing gear noise is necessary to control gearbox noise.

1. ZQ cylindrical parallel shaft reducing gear is mainly used in lifting, mining, general chemical, textile, light industry and other industries, the speed is not more than 10 m / s.

2. The ZQ cylindrical parallel shaft reducing gear is an involute cylindrical gear reducer, and the ZQ (H) type is a cylindrical gear reducer, which is formed on the basis of the ZQ type involute cylindrical gear reducer series. Time proves that the arc gear has longer life, higher capacity, higher strength and less tooth surface wear than the involute gear of the same specification.

3. ZQ cylindrical parallel shaft reducing gear is mainly used for lifting machinery, and can also be used in general equipment such as mining machinery, chemical industry and light industry. The adaptation conditions are: high speed shaft speed is not more than 1500r/min; working ambient temperature is -40 to +45 degrees. It is suitable for forward and reverse two-way operation.

4. ZQ cylindrical parallel shaft reducing gear is mainly used in lifting, mining, general chemical, textile, light industry and other industries. The applicable conditions are as follows:

• The peripheral speed of the gearbox of the reducer is not more than 10 m/s;
• The speed of the high speed shaft of the reducer is not more than 1500 rpm;
• The reducer is used for both forward and reverse directions;
• The working environment temperature of the reducer is -40 ° C to +40 °
• The reducer has nine transmission ratios, nine configuration types and three low-speed shaft end types;
• The transmission ratios of such reducers are: 48.57, 40.17, 31.5, 23.34, 20.49, 15.75, 12.64, 10.35, 8.23.

5. ZQ(H) series cylindrical gear reducer is a new type of speed reducer produced by our company. With its exquisite appearance, reliable operation, practical and quick operation, etc., it is used in lifting machinery, transportation machinery, light industrial production machinery and chemical machinery. It is widely used.

With Best Regards,

1. Rv worm gearbox speed reducer is a power transmission mechanism that uses a gear speed converter to decelerate the number of revolutions of the motor (motor) to the required number of revolutions and obtain a mechanism with a large torque. In the mechanism for transmitting power and motion, the range of applications of the reducer is quite extensive.

2. Rv worm gearbox speed reducer can be seen in the transmission system of various types of machinery, from ships, cars, locomotives, heavy machinery for construction, processing equipment and automatic production equipment used in the machinery industry, to household appliances that are common in daily life. , clocks, etc.

3. Rv worm gearbox speed reducer application can be seen from the transmission of large power, to small loads, accurate angular transmission can be seen in the application of the reducer, and in industrial applications, the reducer has the function of deceleration and increased torque. Therefore, it is widely used in speed and torque conversion equipment.

4. The main functions of the Rv worm gearbox speed reducer are:

Reduce the speed and increase the output torque at the same time. The torque output ratio is multiplied by the motor output and the reduction ratio, but it should be noted that the rated torque of the reducer cannot be exceeded.

Deceleration also reduces the inertia of the load, and the reduction in inertia is the square of the reduction ratio. You can see that the general motor has an inertia value.

1. The screw conveyor is divided into a shaft screw conveyor and a shaft less screw conveyor in the form of conveying, and is divided into a U-shaped screw conveyor and a tubular screw conveyor in the outer shape.

2. The spiral blade welded on the rotating shaft of the screw conveyor has a solid surface type, a belt surface type, a blade surface type and the like according to different materials to be conveyed. China promotional and energy electric motor with hot sales.The screw shaft of the screw conveyor has a thrust bearing at the end of the material moving direction to give the axial reaction force of the spiral with the material. When the length of the machine is long, the intermediate hanging bearing should be added.

3. The development of screw conveyors is divided into two types of development: shaft screw conveyor and shaft less screw conveyor. One section of the conveyor has a motor with Promotional and energy electric. The shaft screw conveyor is composed of a screw, a U-shaped trough, a cover plate, an inlet and a discharge port and a driving device, and generally has three types of horizontal type, inclined type and vertical type.

4. Screw conveyors are widely used in various sectors of the national economy such as grain industry, building materials industry, chemical industry, machinery manufacturing, and transportation.The screw conveyor uses the promotional and energy electric motor to drive the spiral to achieve better results.

5. In the port, screw conveyors are mainly used for unloading, unloading operations and horizontal and vertical conveying of bulk materials in warehouses. The screw unloading machine that removes the material layer by layer from the sides of the carriage by the horizontal screw shaft in direct contact with the material has been successfully used in domestic ports for many years. The promotional and energy electric motor applications are becoming more widespread.

When the small-diameter work roll is used, the rolling pressure is also small, the pass processing rate can be increased, the rolling pass can be reduced, and the hard and thin hard-to-deform material can be rolled without intermediate annealing. At the same pass reduction, the rolling pressure is only one-third that of a four-high mill, reducing energy consumption.

2. The frame adopts integral cast steel. The rolling mill with parallel shaft mounted speed reducer has great rigidity in the longitudinal and transverse directions; the deflection of the roll is very small, and the work roll can withstand large rolling pressure and horizontal strip tension to prevent the similar four-roll mill from slenderening. Side bend of the work roll. With a special roll type control device, it is possible to roll thin strips with high thickness and high straightness.
3. The rolling mill with parallel shaft mounted speed reducer has a large opening degree, so the ability to wear the belt and handle the accident is greatly enhanced, the roll changing is convenient, the working rate is increased, and the rolling cost is low, which is only 40%-80% of the four-high rolling mill.

4. The roller system is a tower-shaped structure, the work roller is driven by the friction of the four intermediate rollers, and the combined inline shaft three phase gearbox distributes the power for the four output shafts.

Component:

Roll system

The roll of the rolling mill with parallel shaft mounted speed reducer consists of a support roller, an intermediate roller, and a work roller.

1. Support roller. The support rollers are respectively mounted in the upper and lower support roller frames, and have high rigidity. The support roller has three shafts, and a special backing bearing is installed on one shaft, and the roller is divided into several sections. The bearings on both sides are large, the intermediate bearings are small, and the bearing installation is staggered. The replacement is performed on the line, and only on the line. The frame is replaced.

2, Middle roller. The intermediate roll includes an inlet roll and an exit roll which are housed in the same bearing housing. The balance of the intermediate roller is realized by the hydraulic cylinder installed on the bending roller seat. At the same time, the positive roller is also applied to the intermediate roller, and the bending roller force can be adjusted at any time according to the rolled plate type to eliminate the wave of the rolled strip shape.

The mill is also called vertical mill. The mill is operated intermittently, and the slag is manually loaded into the iron bowl-shaped grinding disc of the planetary gearbox flender for alstom mill, and is ground by a heavy grindstone, and the slag is crushed due to the weight of the grindstone itself. At the same time, because the distance between the points on the width of the grindstone is different from the central rotating shaft, the linear velocity of each point is different, so sliding friction occurs between the grindstone and the grinding disc, causing the slurry to be crushed and disintegrated.

The advantage of the planetary gearbox flender for alstom mill is that the operation is easy and the equipment is simple. The disadvantage is that the equipment is heavy, intermittent operation, labor intensity, large floor space, and difficult to clean in the factory. Previously, the device has been used more and has been gradually reduced. The mill is an industrial equipment widely used in the selection or rough selection of various ores such as metallurgy, iron selection, molybdenum selection, strontium selection, silver selection and lead selection.

Mill application and advantages and disadvantages

The earliest grinding was spring-loaded with smaller gauges. It is used to grind coal powder in power plants and cement plants, and later in the cement plant, a small amount is used to grind raw materials. Hydraulic large-scale milling, which has been manufactured in recent years, is mainly used to grind raw materials in cement plants, and it accounts for an increasing proportion of raw material production.

Milling is usually carried out by hot air flow during drying. In recent years, the use of suspended preheating kiln and waste heat from the kiln outside the kiln has been mainly utilized. Since the planetary gearbox flender for alstom mill itself has a classifier or separator, the milled air stream containing the fine powder is collected by the dust collector to grind the finished product.

The gear reducer manufacturer of the crane is welded by steel plate, the box is annealed and destressed, the gear is made of high quality low carbon alloy steel, the tooth surface is treated by carburizing and quenching, and the product is processed by grinding, the product quality is stable and the performance is reliable.

The gear reducer manufacturer for cranes is developed on the basis of the medium hardened reducer for cranes. The hard surface reducer of the crane is welded by steel plate, the box is annealed and destressed, the gear is made of high quality low carbon alloy steel, the tooth surface is treated by carburizing and quenching, and the product is processed by grinding, the product quality is stable and the performance is reliable.

Working conditions:

1) The peripheral speed of the low noise and high quality gear reduction motor is not more than 20m/s;

2) The speed of the high speed shaft is not more than 1500r/min;

Rolling mill, which belongs to mechanical equipment, frame work rolls, etc., is durable. The design of the parallel shaft mounted speed reducer requires compact structure and high strength requirements. A composite reducer can be used, and the gears are made of high-strength alloy steel.

Structural features:

1. When the small-diameter work roll is used, the rolling pressure is also small, the pass processing rate can be increased, the rolling pass can be reduced, and the hard and thin hard-to-deform material can be rolled without intermediate annealing. At the same pass reduction, the rolling pressure is only one-third that of a four-high mill, reducing energy consumption.
2. The frame adopts integral cast steel. The rolling mill with parallel shaft mounted speed reducerhas great rigidity in the longitudinal and transverse directions; the deflection of the roll is very small, and the work roll can withstand large rolling pressure and horizontal strip tension to prevent the similar four-roll mill from slenderening. Side bend of the work roll. With a special roll type control device, it is possible to roll thin strips with high thickness and high straightness.
3. The rolling mill with parallel shaft mounted speed reducerhas a large opening degree, so the ability to wear the belt and handle the accident is greatly enhanced, the roll changing is convenient, the working rate is increased, and the rolling cost is low, which is only 40%-80% of the four-high rolling mill.
4. The roller system is a tower-shaped structure, the work roller is driven by the friction of the four intermediate rollers, and the combinedinline shaft three phase gearboxdistributes the power for the four output shafts.

Component:

Roll system

The roll of the rolling mill with parallel shaft mounted speed reducer consists of a support roller, an intermediate roller, and a work roller.

1. Working Principle

It is a kind of non-rigid coupling with liquid as working medium. The pump wheel of the hydraulic coupler (see figure) and the turbine constitute a closed working chamber for liquid circulation flow. The pump wheel is mounted on the input shaft and the turbine is mounted on the output shaft.

The two wheels are a half ring with many blades arranged along the radial direction. They are coupled to each other and are not in contact with each other. There is a gap of 3mm to 4mm in the middle, and a circular working wheel is formed. The driving wheel YOX Series Fluid Coupling is called the pump wheel, the driven wheel is called the turbine, and both the pump wheel and the turbine are called the working wheel. After the pump wheel and turbine are assembled, the annular cavity is formed, which is filled with working oil.

2. Classification

According to the different USES, the YOX Series Fluid Coupling can be divided into the general type of hydraulic couplers, limited torque type of hydraulic couplers and speed hydraulic couplers. Among them, the torque limited hydraulic coupler is mainly used for starting protection of motor reducer and impact protection during operation, position compensation and energy buffering. Speed-regulating hydraulic coupler is mainly used to adjust the speed ratio of input and output. Other functions are basically the same as the torque limited hydraulic coupler.

1. Brief Introduction

ZQA Medium Hard Tooth Surface Reducer is improved design on the basis of ZQ reducer, in order to improve the bearing capacity of the gear, and facilitate the replacement of ZA reducer, in the shape, shaft end and installation size unchanged, change the material of gear shaft, gear shaft 42CrMo, the big gear for ZG35CrMo, quench hardness gear shaft.

2. Characteristic

 ZQA machine of decelerate of hard tooth flank is on the basis of ZQ type Medium Hard Tooth Surface Reducer design improvements, in order to improve the carrying capacity of gear, and convenient for replacing ZA reducer, in shape under the condition of invariable, the size of the shaft end and installation, change gear shaft, gear shaft for 42 crmo, big gear for ZG35CrMo, tempering hardness of the gear shaft is 291 ~ 323 hb, big gear is 255 ~ 286 hb.

3. Application Condition

The peripheral speed of the Medium Hard Tooth Surface Reducer of the reducer is not more than 160 m / s; the speed of the high speed shaft is not more than 1500 rev / min; the working environment temperature of the reducer is -40 ° to +40 °; used for forward and reverse two directions; the reducer There are nine transmission ratios, and the nine configuration types have three low-speed shaft end forms; the specific transmission ratios are: 8.0, 10.0, 12.5, 16.0, 20.0, 25.0, 31.5, 40.0,

1. Brief Introduction

ZQA Medium Hard Tooth Surface Reducer is improved design on the basis of ZQ reducer, in order to improve the bearing capacity of the gear, and facilitate the replacement of ZA reducer, in the shape, shaft end and installation size unchanged, change the material of gear shaft, gear shaft 42CrMo, the big gear for ZG35CrMo, quench hardness gear shaft.

2. Characteristic

 ZQA machine of decelerate of hard tooth flank is on the basis of ZQ type Medium Hard Tooth Surface Reducer design improvements, in order to improve the carrying capacity of gear, and convenient for replacing ZA reducer, in shape under the condition of invariable, the size of the shaft end and installation, change gear shaft, gear shaft for 42 crmo, big gear for ZG35CrMo, tempering hardness of the gear shaft is 291 ~ 323 hb, big gear is 255 ~ 286 hb.

3. Application Condition

The peripheral speed of the Medium Hard Tooth Surface Reducer of the reducer is not more than 160 m / s; the speed of the high speed shaft is not more than 1500 rev / min; the working environment temperature of the reducer is -40 ° to +40 °; used for forward and reverse two directions; the reducer There are nine transmission ratios, and the nine configuration types have three low-speed shaft end forms; the specific transmission ratios are: 8.0, 10.0, 12.5, 16.0, 20.0, 25.0, 31.5, 40.0,

Introduction:

1. WP worm gear reducer,also known as WP reducer, is divided into standard WPS series, standard WPD series, standard WPA, WPO.WPDA.WPDO, WPDS, WPDS and so on. The WP worm gear reducer is developed on the basis of the WD reducer. The WP worm gear reducer is made of 45# high-quality steel by heat treatment. The worm wheel is cast with tin bronze, which has good wear resistance, especially in the bearing capacity.

2. It consists of a pair or pairs of meshing gears, worm gears, worms, etc., housed in a rigid, sealed enclosure, as a separate component in the machine. It is commonly used as a transmission for deceleration between the prime mover and the work machine. On the contrary, in a few occasions, such as a centrifugal compressor, it is necessary to apply a speed-increasing transmission, which is called a speed increaser.

3. The WP worm gear reduceris widely used in chemical plants, mechanical machines and engineering institutions due to its compact structure, high efficiency (gear reducer), accurate and reliable transmission movement, and maintenance and use. There are many types of reducers, which can be generally classified into gears (cylindrical gears, bevel gears) and worm gear reducers.

1. 一. Overview

    The Z series hard tooth surface cylindrical gear reducer mainly includes the parallel shaft series and the vertical shaft series. The parallel shaft Z series hard tooth surface cylindrical gear reducer is produced according to the national standard (GBl9004—88). The product is optimized and has the international advanced level in the 1980s. It mainly includes ZDY (single). Four series, ZLY (two-stage), ZSY (three-stage) and ZFY (four-stage), vertical shaft reducer is produced according to national standard (JB/T9002-1999), and the input shaft is perpendicular to the output shaft. Directional transmission, which mainly includes three series of DBY, DCY and DFY.

1. Performance characteristics

(1) The main parameters such as center distance and nominal transmission ratio are optimized, and the main parts and components are interchangeable.

(2) The gears are made of high-quality alloy steel by carburizing and quenching, and the hardness of the tooth surface reaches HRC54-62.

(3) Small size, light weight, high precision, large carrying capacity, high efficiency, long service life, high reliability, stable transmission and low noise.

1. Brief Description

RV reducer is one of the more common reducers in the family of worm electric gearmotor manufacturers, it is composed of worm and worm, with a compact structure, large transmission ratio, and under certain conditions with the function of self-locking transmission machinery, is one of the most commonly used reducer and small vibration, low noise, low energy consumption.

RV series worm electric gearmotor manufacturers is now widely used in metallurgy, mining, transportation, water conservancy, chemical industry, food, beverage, textile, tobacco, packaging, environmental protection, and many other industries, and process equipment in the field of mechanical reduction gear, well received by users, is the modern industrial equipment to realize large speed ratio low noise, high stability mechanical reduction drive control device is the best choice.

2. Classification type description

RV worm electric gearmotor manufacturers input form is divided into: hole input, shaft input, extension worm shaft;

1. Brief Description

Stepper transmission motor manufacturers is an open-loop control motor which converts electrical pulse signal into angular displacement or linear displacement. In the case of the overload, motor speed, stop position depends only on the pulse signal frequency and pulse number, and not affected by load change, when the stepper driver receives a pulse signal, it is driving a stepper motor according to set the direction of a fixed Angle, known as the "step Angle".

Stepper transmission motor manufacturers’ rotation is based on the Angle of the fixed step by step. The angular displacement can be controlled by controlling the number of pulses so as to achieve accurate positioning. At the same time, the speed and acceleration of the motor can be controlled by controlling the pulse frequency, so as to achieve the purpose of speed regulation.

2. Operating Principle

Stepper transmission motor manufacturers is a kind of induction motor, its working principle is to use electronic circuit, the direct current into a time sharing power supply, polyphase timing control current, with this current for the stepper motor power supply, stepper motor can work normally, the driver is for the stepper motor time sharing power supply, polyphase timing controller.

In the production process,the vibrating feeder with CE ISO Certificated And Latest Design Drive Electromotor is in the production process, and the block and granular materials can be uniformly, regularly and continuously fed into the receiving device from the storage bin. It can continuously and evenly feed the crushing machinery and coarsely screen the materials. It is widely used in crushing and screening combined equipment in metallurgy, coal mining, mineral processing, building materials, chemical industry, abrasives and other industries.

Equipment structure:

In the gravel production line, the crusher can be continuously and evenly fed to avoid clogging of the crusher receiving port. The machine with CE ISO Certificated And Latest Design Drive Electromotor uses the eccentric mass in the vibrator to generate centrifugal force, so that the movable part such as the sieve box and the vibrator acts as a forced continuous circular or approximately circular motion. The material is continuously thrown with the screen box on the inclined screen surface, and the material is continuously and uniformly sent to the receiving port.

Device installation:

1. In the vibrating feeder with CE ISOCertificated And Latest Design Drive Electromotor, it is used for batching and dosing to ensure uniform and stable feeding, and to prevent the material from self-flowing to be installed horizontally. For continuous feeding of general materials, it can be installed at 10° down. For viscous materials and materials with a large water content, they can be installed at a downward angle of 15°.
2. The feeder with CE ISOCertificated And Latest Design Drive Electromotorafter installation should have a horizontal clearance of 20mm, and the suspension device should be connected flexibly.
3. Before the empty test, all the bolts should be tightened once, especially the anchor bolts of the vibration CE ISOCertificated And Latest Design Drive Electromotor. It should be tightened once for 3-5 hours.
4. When the test is started, the two vibration motors must rotate in the opposite direction, and the stability of current and noise should be stopped in time.
5. The motor bearing is filled with grease once every 2 months, and the lubricating oil should be filled once a month during the high temperature season.

Maintenance requirements: