Electric Motors Manufacturers Frequency Conversion Speed Change

For simplicity, only the central conductor loop for each phase winding is shown. At the instant t1 in the figure, the current in phase a is maximum positive, while that in phases b and c is half that value negative. The result is a magnetic field with an approximately sinusoidal distribution around the air gap with a maximum outward value at the top and a maximum inward value at the bottom. At time t2 in the figure (i.e., one-sixth of a cycle later), the current in phase c is maximum negative, while that in both phase b and phase a is half value positive. The result, as shown for t2 in the figure, is again a sinusoidally distributed magnetic field but rotated 60° counterclockwise.

Examination of the current distribution for t3, t4, t5, and t6 shows that the magnetic field continues to rotate as time progresses. The field completes one revolution in one cycle of the stator currents. Thus, the combined effect of three equal sinusoidal currents, uniformly displaced in time and flowing in three stator windings uniformly displaced in angular position, is to produce a rotating magnetic field with a constant magnitude and a mechanical angular velocity that depends on the frequency of the electric supply.

The rotational motion of the magnetic field with respect to the rotor conductors causes a voltage to be induced in each, proportional to the magnitude and the velocity of the field relative to the conductors. Since the rotor conductors are short-circuited together at each end, the effect will be to cause currents to flow in these conductors. In the simplest mode of operation, these currents will be about equal to the induced voltage divided by the conductor resistance. The pattern of rotor currents for the instant t1 of the figure is shown in this figure. The currents are seen to be approximately sinusoidally distributed around the rotor periphery and to be located so as to produce a counterclockwise torque on the rotor (i.e., a torque in the same direction as the field rotation). 

This torque acts to accelerate the rotor and to rotate the mechanical load. As the rotational speed of the rotor increases, its speed relative to that of the rotating field decreases. Thus, the induced voltage is reduced, leading to a proportional reduction in rotor conductor current and in torque. The rotor speed reaches a steady value when the torque produced by the rotor currents equals the torque required at that speed by the load with no excess torque available for accelerating the combined inertia of the load and the motor.

Premium Efficiency 3 Phase Induction Electric Motors

 

We require geared motors for conveyors . There are three types and total requirement is about 300 pcs every 3 months .

Pls quote based on the below specifications
1). Helibevel Gear Motor
Power:5.5kw
Reduction ratio:13.22
output speed:109 rpm.
Delivered torque:458 Nm
Safety factor on motor power:1.40
Mounting position :B3 foot mounted O/P horizontal
output: Hollow shaft 40 mm dia.

High quality Horizontal helical worm worm gear in stock
1- 3 Pcs Standard PBL Gearboxs 2.2 Kw , 170RPM Attached a photos of the required type of gearbox .
2- 50 Pcs Standard Helical Geared Motor 1.5 Kw - with your standard specifications

Powerful high torque 12v dc motors. I am interested in buying 30 Piece/Pieces. 10-20 RPM, 60-120W , 12-24v. 30 pcs
the output speed and input speed of Helical Geared Motor

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Slide rails for motor sizes 280 - 400

Accessories

Slide rails for motor sizes 280 - 400

Slide rails for motor sizes 280 - 315

Slide rails for motor sizes 355 - 400

Note: Slide rails that do not fulfill the DIN standard are available for motor size 450 on request.

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Process performance IE3 cast iron motors

Dimension drawings

Process performance IE3 cast iron motors

 IM1001, IMB3 and IM3001, IMB5         IM1001, IMB3     IM B5 (IM3001)   
 D GA F E L max ABB1CHDKMNPS
Motor size24~824~824~824~824~8    max     
711414161655303029529411290-45178713011016010
80191921.521.5664040363363125100-501941016513020012
90SL_24242727885050356356140100125562181016513020012
90L_24242727885050390390140100125562181016513020012
100L_28283131886060381381160140-632471221518025015
100ML_28283131886060403403160140-632471221518025015
100LK_28283131886060435435160140-632471221518025015
11228283131886060403403190140-702591221518025015
1323838414110108080532532216140178893001226523030015
160 1)42424545121211011058458425421025410842114.530025035019
160 2)42424545121211011068168125421025410842114.530025035019
180484851.551.5141411011072672627924127912146114.530025035019
20055555959161611011082182131826730513352818.535030040019
22555605964161811014084987935628631114957318.540035045019
2506065646918181401408848844063113491686262450045055019
280SM_757579.579.52020140140105310544573684191907332450045055018.5
280ML_65756979.51820140140118911894573684191907852450045055018.5
315 SA65806985182214017010881118508406 2168452860055066023
315 SM_658069851822140170119012205084064572168452860055066023
315 ML_659069951825140170128513155084575082168523060055066023
315 LK_659069951825140170149115215084575082168803060055066023
355 SM_7010074.51062028140210140914796105005602549583574068080023
355 ML_7010074.51062028140210151415846105606302549583574068080023
355 LK_7010074.51062028140210176418346107109002549583574068080023
400 L_80110851262228170210185118917109001000224104535940880100028
400 LK_801008510622281702101851189168671080028010453574068080024
45080120851272232170210214721878001000112025012934210801000115028

1) MLA 2

2) Other except MLA 2

Motor sizeMNPST
71857010562.5
801008012063
901159514083
10013011016083.5
11213011016083.5
132165130200103.5

The table gives the main dimension in mm. For detailed drawings please see our web pages www.abb.com/motors&generators

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Terminal box dimensions

Standard delivery

Standard delivery if no other information is provided. For other network voltages than voltage code D (see description on page 18) and/or side-mounted motors, please contact your ABB sales office.

Motor sizePole numberTerminal boxSize of gland plate opening45° angleAmount and size of threadedMax. con nectable coreNumber and
  typeon terminal boxadapterpluggeed holes, or cablecross-section mm2/phasesize of termi 
     sealing end unit nal bolts
IE2, IE3, IE4 motors       
712~8integr.--2xM16x1.51x2.56 x M4
802~8integr.--2xM25x1.51x46 x M4
902~8integr.--2xM25x1.51x66 x M5
100-1322~8integr.--2x M32x1.51x106 x M5
160-1802~863B-2xM40x1.51x356 x M6
200-2502~8160C-2xM63x1.51x706 x M10
2802~8210C-2xM63x1.52x1506 x M12
315SM_, ML_2~8370D-2xM63x1.52x2406 x M12
315LKA, LKB2~4370D-2xM63x1.52x2406 x M12
315LKC2~4750E-2xM75x1.54x2406 x M12
315LK_6~8370D-2xM63x1.52x2406 x M12
355SMA - SMC2~4750E-2xM75x1.54x2406 x M12
355SMA, SMB6~8370D-2xM63x1.52x2406 x M12
355SMC6750E-2xM75x1.54x2406 x M12
355SMC8370D-2xM63x1.52x2406 x M12
355MLA2~4750E-2xM75x1.54x2406 x M12
355MLB, LK_2~4750EE-2D4xM75x1.54x2406 x M12
355ML_, LK_6~8750E-2xM75x1.54x2406 x M12
4002~6750EE-2D4xM75x1.54x2406 x M12
400LA, LB8750EE-2D4xM75x1.54x2406 x M12
400LC8750EE-2D4xM75x1.54x2406 x M12
450 LA21200EE-2D4xM75x1.56x2406 x M12
450 LA41200EE-2D4xM75x1.56x2406 x M12
450 LB, LC2~41200EE-2D4xM75x1.56x2406 x M12
450 LA6750EE-2D4xM75x1.54x2406 x M12
450 LB, LC61200EE-2D4xM75x1.56x2406 x M12
4508750EE-2D4xM75x1.54x2406 x M12
        
Auxiliary cable entries       
160 - 4502~8   2x M20x1.5  
Motor sizeEarthing on frameEarthing in main terminal box     
71-112M4M4     
132M5M5     
160-250clampM6     
280-400M102xM10     
450M104xM12     

 Terminal box

Terminal box dimensions

01 Terminal box type 63 and 160.

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Permissible radial forces

   Ball bearings   Roller bearings   
  Length of shaft        
  extension20,000 h 40,000 h 20,000 h 40,000 h 
Motor sizePolesE (mm)FX0(N)FXmax(N)FX0(N)FXmax(N)FX0(N)FXmax(N)FX0(N)FXmax(N)
160 MLA211035402740295522857100430061404300
 411040003100332525708000430068704300
 611041703200344026558600430072704300
 811046003585385529859300430079554300
160 MLB211035402740295522707085430060704300
 411040853300337027258300430070554300
 611041003355340027558600430073004300
 811042003270345526709000430075704300
160 MLC211034002600285522006800430058854300
 411037003000307024857800430066404300
 611036002900287023258000430067004300
 811041703370337027259000430075854300
160 MLD211035852900300024407100430061404300
 411034002755275522407600430063704300
160 MLE211031852570264021406785430057704300
180 MLA211041003385345528258125550070255500
 411042703485352528858600550073005500
 611047003800385531559400550079005500
 811047853900387031709800550082555500
180 MLB211041703400347028257900550067705500
 411041853400344028108500550072005500
 611043703570352528859000550076005500
180 MLC411037003055301024707900550066555440
200 MLA2110560046854700392510900910094707900
 41106285520052404370125009550107008900
 61106800570057004770136009550116709550
 81106800570056004685141009550120009550
200 MLB2110567047004700392511000920095007900
 41105700470047003925120009550101858500
 61106400537053004425132009550112009385
200 MLC2110500041854185350010400870089007455
 4110540045004425368511600955098008200
 61105800488547403955125009550106008800
200 MLD2110498541704170348510400870089007400
225 SMA211064005400535545001330010700115009700
 4140730059006155497015400102501320010250
 6140760062006370514016400102501400010250
 8140850069007100572517900102501530010250
225 SMB211061005185515543401300010700112009455
 4140708557005885475515100102501290010250
 6140710057005840470016000102501350010250
 8140800064856600534017300102501470010250
225 SMC211056004700468539401260010600107709070
 4140640052005300428514500102501238510000
225 SMD211055004640460038801242010460106408960
 414058004700472538001350010250114009270
250 SMA2140770062856500528517100109001490010900
 4140870070007300590019800138001700013785
 6140940076007800635521600138001840013800
 8140960078007900640022700138001930013800
250 SMB2140710058006000488516700109001440010900
 4140780063006470524018900138001620013100
 6140890072007355595521200138001800013800
250 SMC2140680055005670460016300109001400010900
 4140740060006055490018100138001540012485
 6140820066006670540020300138001720013800

 Permissible radial forces

   Ball bearings   Roller bearings   
  Length of shaft        
  extension20,000 h 40,000 h 20,000 h 40,000 h 
Motor sizePolesE (mm)FX0(N)FXmax(N)FX0(N)FXmax(N)FX0(N)FXmax(N)FX0(N)FXmax(N)
280 SM_21407300600058004900204006000165006000
 41409200780073006200251009200203009200
 614010600890084007000283009200230009200
 814011700920092007800309009200251009200
280 ML_21407400620058005000206006200167006200
 41409200790073006200250009500203009500
 614010500900083007100283009400229009400
 814011600950092007900308009500250009500
315 SM_21407300600058004950203006000165006000
 417011400940090007450325009600266009600
 6170130009600103008500370009600300009600
 8170144009600114009400403009600327009600
315 ML_21407400640058505050206005850167005850
 41701150097009100765032700136002650013600
 6170132001110010400880036900136002990013600
 8170145001220011500970040200136003260013600
315 LK_21407400655058005150208005550168005550
 417011500100009100785033100133502680013350
 6170132001140010450905037300133503030013350
 81701460012600115501000040800133503310013350
355 SM_21407350645057505050206007200167007200
 4210152001260012000995045500140003690014000
 62101750014000138001140051400140004170014000
 82101930014000152501260056000140004550014000
355 ML_21407350655057505100208006750168006750
 42101530012900120001010045900136003720013600
 62101760013600139001160051500136004210013600
 82101940013600153001290056000136004590013600
355 LK_21407350665056505100210006550170006550
 42101520013000118501020046000130003730013000
 62101750013000137001190052000130004200013000
 82101940013000152001300056500130004600013000
400 L_21707650685044003900239009050193509050
 42101560013550121501055052500160004330016000
 62101780015450138501200060000160004880016000
 82101970016000153501335065700160005320016000
400 LK_21707650685044003900239009050193509050
 42101560011500121501055052500115004330011500
 62101780011500138501150060000115004880011500
 82101970011500153501150065700115005320011500
450 L_21707400670035003300240007500190007500
 42101700015200130001160062000250005000025000
 62101900017000140001300070000240005600024000
 82102130019000165001460076000230006200023000

 Mechanical design

Axial forces

01 Mounting arrangement IM B3.

02 Mounting arrangement IM V1.

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The application of dc motor speed control system

When should I choose to use a dc motor speed control system?
 The DC governor is required for the following occasions:

1. A wide speed range is required.
2. A faster dynamic response process is required.
3. An automatic smooth transition process is required for acceleration and deceleration.
4. When the low speed operation is required, the torque is large.
5. Need better excavator characteristics, can automatically limit the overload current to the set current.


The application of dc motor speed control system:
DC governor in CNC machine tools, paper printing, textile printing and dyeing, cable and cable equipment, packaging machinery, electrical machinery, food processing machinery, rubber machinery, biological equipment, printed circuit board equipment, laboratory equipment, welding and cutting, light industrial machinery , logistics and transportation equipment, rolling stock, medical equipment, communications equipment, radar equipment, satellite ground receiving systems and other industries are widely used.
The application of dc motor speed control system, the working principle of the DC governor is briefly introduced:
The DC governor is the device for adjusting the speed of the DC motor. The upper end is connected to the AC power supply, the application of dc motor speed control system, the lower end is connected to the DC motor, and the DC governor converts the AC power into two output DC power supplies, one input to the DC motor neodymium (stator), all the way Input to the DC motor armature (rotor), the DC governor adjusts the DC motor speed by controlling the armature DC voltage. At the same time, the DC motor gives a feedback current to the governor. The governor determines the speed of the dc motor speed control system according to the feedback current. If necessary, the armature voltage output is corrected to adjust the motor speed again.


The application of dc motor speed control system, DC motor speed control scheme generally has the following three ways: 1, change the armature voltage; 2, change the excitation winding voltage; 3, change the armature loop resistance. The most commonly used is the voltage regulation system, which is 1 (changing the armature voltage).


The application of dc motor speed control system,A modular DC motor governor integrates power supply, control and drive circuits, adopts a three-dimensional structure layout, and the control circuit uses micro-power components to realize current and voltage isolation and conversion with a photocoupler. Constants, integral constants, and differential constants are adjusted using a PID adapter. The governor is small in size and light in weight. It can be used alone or directly on adc motor speed control system to form an integrated DC speed-regulating motor. It can have all the functions that the governor should have.
The application of dc motor speed control system, the rapid development of modern industrial automation also provides a wide range of applications and updates for the application of dc motor speed control system: such as remote signal transmission, remote speed regulation, remote control speed control and control of high temperature environment, manual automatic integration.

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The characteristics and application of dc motor

The characteristics and application of dc motor:

    Main advantages: Compared with AC three-phase asynchronous motor, the characteristics and application of dc motor has good starting characteristics and speed regulation characteristics, the characteristics and application of dc motor ,which is convenient for speed regulation. Therefore, for the production machinery with high starting and speed regulation performance, DC motor drive is often used.The characteristics and application of dc motor main disadvantage: you need to configure the DC power supply, the price is relatively expensive.

The characteristics and application of dc motor:

   1) When the production machine needs to maintain a constant speed under different load conditions and the speed can be adjusted, a DC motor can be used. For example, a shunt DC motor can be used to drive a grinding machine, a planer, and the like.

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The helical gear advantages and disadvantages

The helical gear advantages and disadvantages is a novel reduction gearing. It has many advantages, such as

Small size and light weight. Thanks to the optimized cash design concept, the weighted average of the performance makes the advantages complement each other. The transmitted torque is increased, the transmission ratio is finely graded, the load carrying capacity is enhanced, the use is durable, and the economy is good.


1. The helical gear advantages and disadvantages
The involute helical gear reducer has the characteristics of small size, light weight, high bearing capacity, high efficiency, long service life, convenient installation, wide motor power range and fine classification of transmission ratio. Can be widely used in equipment that needs to be decelerated in various industries.


2,The helical gear advantages and disadvantages
The helical gear worm reducer adopts the direct connection mode of the motor, and the structure is a first stage helical gear plus a first stage worm gear transmission.move. The helical gear advantages and disadvantages,The output is shaft mounted and comes in six basic mounting styles. It can be reversed and reversed. The helical gear adopts hard tooth surface, stable operation, large carrying capacity, working environment temperature -10 °C ~ 40 °C. The helical gear advantages and disadvantages。This product has the characteristics of large speed variation range, compact structure and convenient installation compared with similar products. Can be widely used in metallurgy, mining, lifting, light industry, chemical, transportation, construction and other mechanical equipment speed reduction mechanism.

The helical gear advantages and disadvantages,gears are one of the most important components in large-scale industrial equipment. A very important application of helical gear spur gear transmission. The helical gear advantages and disadvantages transmission has good meshing performance, which makes the transmission process tend to be stable and the noise is small. It has the advantages of relatively large coincidence degree, relatively low load between teeth, thereby improving the ability of the gear to withstand pressure, and the like. Helical gear transmission has important applications in the field of life and production. The helical gear advantages and disadvantages.Through the understanding of the characteristics and application of the helical gear transmission, we have a deeper understanding of the helical gear transmission and facilitate future use. The helical gear reducer is a novel reduction gearing. It adopts the advanced design concept of the optimized module combination system. The helical gear advantages and disadvantages.It is a helical gear reducer with small size, light weight, large transmission torque, stable starting, fine transmission ratio, and can be connected according to user requirements and various installation positions. The helical gear advantages and disadvantages,and the carrying capacity is strong and durable.

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Which of the following is not an advantage of helical gears

which of the following is not an advantage of helical gears.Both high-power gear reducers and low-power gear reducers use helical gears. In some cases, helical gears have an irreplaceable role; let us analyze the characteristics and shortcomings of the lower helical gears:

 which of the following is not an advantage of helical gears. The characteristics of the helical gear: the number of teeth without root cutting is small; the degree of coincidence is large, the load of each pair of gears is reduced, and the bearing capacity of the gear is improved;which of the following is not an advantage of helical gears, the meshing property is good, the transmission is stable, and the noise is small.

  which of the following is not an advantage of helical gears.Disadvantages of the helical gear: compact structure, when the helical gear is cut with a rack-shaped cutter, the number of small teeth without the undercut gear is less than that of the spur gear, so that a more compact structure can be obtained; the degree of coincidence is large, Under the same conditions,which of the following is not an advantage of helical gears, the meshing process of the helical gear is longer than that of the spur gear, that is,which of the following is not an advantage of helical gears, the coincidence degree is large, which reduces the load capacity of each pair of gears, thereby improving the bearing capacity of the gear, prolonging the service life of the gear, and making the transmission smooth. The manufacture of herringbone gears is cumbersome, the manufacturing process is complicated, and the cost.

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Which of the following transmission gear ratios reduces transmission output shaft speed the most

The gearbox is composed of a shifting transmission mechanism and a shifting operating mechanism. The main function of the variable speed transmission mechanism is to change the value and direction of the torque and speed; which of the following transmission gear ratios reduces transmission output shaft speed the most,the main function of the operating mechanism is to control the transmission mechanism to realize the transformation of the transmission ratio, that is, to realize the shifting to achieve the variable speed torque.which of the following transmission gear ratios reduces transmission output shaft speed the most

The simple transmission has the advantages of high efficiency, simple structure and convenient use, but the number of gears is small, and the range of i change is small (traction force and speed range are small), which of the following transmission gear ratios reduces transmission output shaft speed the most,and it is only suitable for some turners with few gears. If the range of i is increased, the size of the transmission is increased, and the shaft span is increased. In order to increase the number of steps without making the shaft span too large, a component type transmission can be used.which of the following transmission gear ratios reduces transmission output shaft speed the most. The so-called component transmission is usually composed of two simple transmissions,which of the following transmission gear ratios reduces transmission output shaft speed the most, wherein the number of gears is called the main transmission, and the less is called the auxiliary transmission.


The mechanical gearbox mainly uses the principle of gear reduction. which of the following transmission gear ratios reduces transmission output shaft speed the most.To put it simply, there are multiple sets of gear pairs in the gearbox, and the shifting behavior when the car is running, that is, the different gear pairs in the gearbox are operated by the operating mechanism. For example, at low speeds, let the gear ratio work with a larger gear pair, and at high speeds, let the gear ratio work with a smaller gear pair.

which of the following transmission gear ratios reduces transmission output shaft speed the most
1. Accelerated deceleration, which is often referred to as the variable speed gearbox.
2. Change the direction of the drive. For example, we use two sector gears to transmit the force vertically to the other.
3. Change the turning moment. Under the same power condition, the faster the speed turns, the smaller the torque the shaft receives, and vice versa.
4. Clutch function: We can separate the engine from the load by separating the two originally meshed gears, such as brake clutch.
5. Distribute the power. For example, we can use one engine to drive multiple slave shafts through the gearbox main shaft, thus realizing the function of one engine to drive multiple loads.

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Why is backlash required between meshing gears

why is backlash required between meshing gears.Engagement refers to a transmission relationship between two mechanical parts, called an engagement drive. Gear transmission is the most typical meshing transmission and is the most widely used form of transmission. why is backlash required between meshing gears.According to the different transmission principle, there are spur gear meshing transmission and helical gear meshing transmission.


Gear meshing transmission has the characteristics of large adaptability range, high transmission efficiency, long working life, stable transmission, high reliability, constant instantaneous transmission ratio, and can realize various position requirements. It is used in modern mechanical transmission. Very extensive. why is backlash required between meshing gears.It consists of a drive gear, a driven gear and a frame. Through the meshing action of the gears, the movement and power of the driving wheel (shaft) are transmitted to the driven (shaft), and the required rotational speed and torque are obtained.

why is backlash required between meshing gears
(1) Advantages: It can adapt to a wide range of speed and power transmission. Its peripheral speed can be from very low to as high as 300m / s; high transmission efficiency, long working life, smooth transmission, high reliability; can ensure a constant instantaneous transmission ratio;why is backlash required between meshing gears, can achieve two-axis transmission of various position requirements.
(2) Disadvantages: The two wheels must be in contact, so it is not suitable for transmissions with large distance between shafts; the precision for manufacturing and installation is high, otherwise large noise will be generated.

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The electric motor gear reduction calculator

The electric motor gear reduction calculator

1. The geared motor is manufactured in accordance with international technical requirements and has a high technological content.
2. Compact structure, reliable and durable, with high overload capacity and high power.
3, low energy consumption, superior performance, reducer efficiency of up to 95%.The electric motor gear reduction calculator.


4, low vibration, low noise, high energy saving, high-quality segment steel material, steel cast iron box, high-end gear reducer motor uses special aluminum alloy die-casting box, the gear surface is subjected to high-frequency heat treatment.The electric motor gear reduction calculator.
5. After precision machining to ensure positioning accuracy, the gear reducer of the gear reducer of the reducer can be configured with all kinds of mainstream motors in the market, forming a new product feature of mechatronics and modular structure, which fully guarantees the quality characteristics of the product.
6. The product adopts serialized and modular design ideas, has wide adaptability, can be combined with various types of motors, installation positions and structural schemes, The electric motor gear reduction calculator and the gear reducer can select any speed and various structural forms according to actual needs.


The electric motor gear reduction calculator Gear reducer features:
1. The gear reduction motor is manufactured according to the technical requirements of the national professional standard ZBJ19004;
2, space saving, reliable and durable, The electric motor gear reduction calculator,with high overload capacity, power up to 95KW or more;
3, low energy consumption, superior performance, the efficiency of the reducer is as high as 95% or more;
4, low vibration, low noise, high energy saving, the selection of high-quality segment steel material, steel cast iron box, the gear surface after high-frequency heat treatment;The electric motor gear reduction calculator.
5, through precision machining to ensure positioning accuracy, all of which constitute the gear transmission assembly gear reduction motor is equipped with various types of motors, forming a mechanical and electrical integration, fully guarantee the quality characteristics of the product;
6, the product uses a series of, modular design ideas, has a wide range of adaptability, this series of products have a large number of motor assembly installation, installation location and structural solutions, you can choose any speed and various structural forms according to actual needs.


The electric motor gear reduction calculator is widely used, and it is an indispensable power transmission equipment for automatic mechanical equipment, especially in printing machinery, corrugated machinery, packaging machinery, conveying machinery, food machinery, color box machinery, automatic storage, three-dimensional warehouse, three-dimensional parking.The electric motor gear reduction calculator Field equipment, textile, dyeing and finishing, chemical and other equipment.

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How does an electric motor work physics

An electric motor is a rotary electric machine that converts electrical energy into mechanical energy.How does an electric motor work physics. It mainly consists of an electromagnet winding or distributed stator winding for generating a magnetic field and a rotating armature or rotor. How does an electric motor work physics.Under the action of the rotating magnetic field of the stator winding, it has a current passing through the effective side of the stator winding and is rotated by the action of the magnetic field.

According to the principle of motor reversibility, if the motor does not change its structure, the motor is used as a motor and can also be used as a generator.How does an electric motor work physics. It is a machine that converts electrical energy into mechanical energy. Usually, the work part of the motor is rotated. This type of motor is called a rotor motor.How does an electric motor work physics. It is also called a linear motor.
The most widely used of various motors is an AC asynchronous motor (also known as an induction motor).How does an electric motor work physics. It is easy to use, reliable in operation, low in price, and firm in structure, but with low power factor and difficult speed regulation. Synchronous motors are commonly used in high-capacity, low-speed power machines (see Synchronous Motors).How does an electric motor work physics. The synchronous motor not only has a high power factor, but its speed is independent of the load and is determined only by the grid frequency.

The work is more stable. DC motors are often used where wide-range speed regulation is required.How does an electric motor work physics. However, it has a commutator, which is complicated in structure, expensive, difficult to maintain, and unsuitable for harsh environments. How does an electric motor work physics.After the 1970s, with the development of power electronics technology, the speed control technology of AC motors has gradually matured, and the price of equipment has been decreasing, and it has begun to be applied.

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The list of gearbox manufacturing companies

(1) Drive gear and driven gear.  The list of gearbox manufacturing companies.The input shaft can be understood as being connected to the clutch and rotating under the driving of the engine. The gear fixed on the input shaft rotates synchronously. The gear is called the driving gear, and the gear connected to the output shaft is forced to rotate. This gear is called a driven gear.
(2) Transmission ratio i. The list of gearbox manufacturing companies.The ratio of the number of teeth of the driven gear to the number of teeth of the driving gear is defined as the gear ratio.


When the relationship between the number of teeth of the driven gear and the number of teeth of the driving gear changes, the transmission ratio i changes, and under the condition that the engine speed does not change, the output shaft speed change, that is, the wheel speed changes. The list of gearbox manufacturing companies.A pair of intermeshing gears does not change in the number of teeth used, so its gear ratio is fixed. If a plurality of gears of different numbers of teeth are mounted on the input shaft and the corresponding number of teeth on the output shaft is also a variable gear meshing, a set of stepped transmissions having different gear ratios i can be obtained.The list of gearbox manufacturing companies. The car transmission is based on this basic principle to achieve shifting shifting.
(3) Forward gear, a gear that can drive the car forward. Reverse gear, which can make the car reverse the driving position. In the neutral position, the gears in the transmission are not in the working position. The list of gearbox manufacturing companies.At this time, after the engine power is input to the input shaft, it is no longer transmitted to the output shaft.
(4) Direct file. The engine power is transmitted through any gear in the transmission, but the gear output directly through the transmission input shaft and the output shaft directly connected thereto is called direct gear.The list of gearbox manufacturing companies. The direct gear ratio is 1.


(5) Overspeed gear. That is, the output shaft speed is higher than the input shaft speed.
(6) Number of files. Refers to the number of gear positions in a stepped gear transmission. The number of gears in common gear transmissions is four to five, and the three-speed transmission is rare. The list of gearbox manufacturing companies.The more the number of gears, the better the car's adaptability to driving conditions, and the lower the fuel consumption, but the more complicated the transmission transmission mechanism and the operating mechanism, the more difficult it is to operate and the higher the cost.
(7) Low grade, high grade. In the gear position of the transmission, the small number of gears is called low gear, the smaller the gear, the larger the gear ratio, the greater the traction, and the lower the speed.The list of gearbox manufacturing companies. For example, the gear ratio of the first gear is the largest in the forward gear, the lowest speed and the highest traction. The digital gear is called high-grade, the larger the number, the smaller the gear ratio, the smaller the traction, but the higher the speed.


(8) Shifting. The shifting process of the transmission to complete the gear ratio is called shifting. The list of gearbox manufacturing companies.The shifting of the sleeve is performed by integrating with the gear, and the engaging ring ring on the flank and the engaging sleeve are engaged (or separated) to realize a gear ratio change called a sleeve shift. The synchronizer shifts and uses the synchronizer to shift gears. The list of gearbox manufacturing companies.The shifting not only has no impact and noise on the engaging teeth but also a short shifting time.
(9) Jumping. The list of gearbox manufacturing companies.During the running of the car, due to the wear and vibration of the engaging teeth, the clutch sleeve and the engaging ring gear are separated to make the transmission in a neutral state.

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The difference between single stage and two stage gearbox

The difference between single stage and two stage gearbox

1, structurally different

The three-axle transmission has three shafts, and the two-shaft transmission has two shafts; the input shaft and the output shaft of the two-shaft transmission are not on the same axis, and the two shafts are the first shaft (input shaft) and the second shaft (output) axis).

The first axis is the driven shaft of the clutch, the second shaft is the main shaft of the main reducer, and the single-stage shifting is used by the car due to its small size. The difference between single stage and two stage gearbox.Unlike the two-shaft transmission, the input shaft and the output shaft of the three-shaft transmission are on the same axis, one more intermediate shaft than the two-shaft transmission, and is a two-stage shift. Due to the large torque generated, the body is large and mostly used by heavy-duty vehicles.

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The design and analysis of a two stage reduction gearbox

The external gear of the wind power gear box generally adopts a carburizing and quenching grinding process. The design and analysis of a two stage reduction gearbox.The introduction of high-efficiency and high-precision CNC forming gear grinding machines has made our foreign gear finishing level not much different from that of foreign countries. There is no difficulty in achieving the 5-level precision technology specified by the 19073 standard and the 6006 standard. The design and analysis of a two stage reduction gearbox. However, there are still gaps between China's advanced technology in heat treatment deformation control, effective layer depth control, tooth surface grinding tempering control, and gear tooth shaping technology.


Due to the large size of the ring gear of the wind turbine gearbox and the high processing precision,  The design and analysis of a two stage reduction gearbox.the manufacturing technology of the inner ring gear in China is quite different from the international advanced level, which is mainly reflected in the gear processing and heat treatment deformation control of the helical internal gear.


The machining accuracy of the structural parts such as the box body, the planet carrier and the input shaft has a very important influence on the meshing quality of the gear transmission and the bearing life.  The design and analysis of a two stage reduction gearbox.The quality of the assembly also determines the length of the wind turbine gearbox and the reliability. . China has realized from the importance of the processing and assembly precision of structural parts that there is a certain gap between the level of equipment and the advanced level of foreign countries.  The design and analysis of a two stage reduction gearbox.The acquisition of high-quality, high-reliability wind turbine gearboxes, in addition to advanced design techniques and necessary manufacturing equipment support, is inseparable from the strict quality control of every step of the manufacturing process.  The design and analysis of a two stage reduction gearbox.The 6006 standard provides strict and detailed regulations on the quality assurance of the gearbox.


The lubrication system of the gearbox is very important for the normal operation of the gearbox.  The design and analysis of a two stage reduction gearbox.The large wind turbine gearbox must be equipped with a reliable forced lubrication system to inject the oil to the gear meshing area and bearings.  The design and analysis of a two stage reduction gearbox.In the cause of the failure of the gearbox, the lack of lubrication accounted for more than half.  The design and analysis of a two stage reduction gearbox.Lubricating oil temperature is related to component fatigue and overall system life. Generally speaking, the maximum oil temperature of the gearbox should not exceed 80 °C during normal operation, and the temperature difference between different bearings should not exceed 15 °C. The design and analysis of a two stage reduction gearbox.When the oil temperature is higher than 65 °C, the cooling system starts to work; when the oil temperature is lower than 10 °C, the oil should be heated to the predetermined temperature and then turned on.

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The dc geared motor manufacturer in india

The DC geared motor, that is, the geared motor, is based on the ordinary DC motor and is equipped with a gear reducer. The role of the gear reducer is to provide a lower speed and a larger torque. The dc geared motor manufacturer in india.At the same time, the different reduction ratios of the gearbox can provide different speeds and torques. This greatly increases the use of DC motors in the automation industry. The dc geared motor manufacturer in india.The geared motor is an integrated body of the reducer and the motor (motor). Such an integrated body is also commonly referred to as a gear motor or a geared motor.

It is usually assembled and assembled by a professional reducer manufacturer. The dc geared motor manufacturer in india.Geared motors are widely used in the steel industry and machinery industry. The advantage of using a geared motor is to simplify the design and save space.


DC geared motors are relatively common micro geared motors in the electromechanical industry, but at present, there is not much knowledge about the performance and materials of geared motors and how to choose materials for manufacturers.The dc geared motor manufacturer in india. It is not a matter of one or two days,The dc geared motor manufacturer in india. mainly from Considering the nature of the magnetic field, consider the directionality and uniformity of the magnetic permeability of the various gear reduction motor cores, cold rolling, considering the magnetic density of the working core of the geared motor, The dc geared motor manufacturer in india.considering the core loss and other aspects, but for foreign high The technical content of the reducer on the choice of material structure design, understanding is not deep, so the above are some knowledge of domestic DC geared motors.

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How to reduce motor speed with gears

The reduction gear motor, also known as the gear reduction motor or the reduction motor, is a motor-driven closed transmission gear reduction device. How to reduce motor speed with gears.The reduction transmission mechanism for integrated assembly of the motor and the gear box is used to reduce the rotational speed and increase the torque to meet the mechanical equipment work.How to reduce motor speed with gears. need.How to reduce motor speed with gears. Gear motor products have the characteristics of "small size, large torque, low noise", which is the lifeblood of automation and the selection of transmission machinery enterprises.


Reducer gear motors are mainly used in products that have been widely used in heavy machinery, electronic equipment, office automation, production automation, financial machinery, crushing equipment, sand making machinery, vibrating screens, sand washing machines, conveying machinery, drying equipment, medical machinery.

How to reduce motor speed with gears.Tobacco machinery,How to reduce motor speed with gears. mining equipment, hydraulic equipment, CNC machine tools, metal forming equipment, processing equipment, belt feeders, belt conveyors, industrial mills, How to reduce motor speed with gears.stone production line equipment, sand production line equipment, printing machinery, packaging machinery , textile machinery, food machinery, feed equipment, chemical equipment, industrial automatic control systems and equipment, packaging and molding equipment, three-dimensional garage, precision photoelectric control and other modern industrial gear motors have a high technological content.How to reduce motor speed with gears. Space saving, reliable and durable.


How to reduce motor speed with gears.Use of reduction gear motor
1. Reduce the speed.
The speed of the motor is passed through the reduction gearbox to achieve the required speed, which is often referred to as the output speed.
2. Increase the torque.
Under the same power conditions, the slower the output speed of the geared motor, the greater the torque, and vice versa.
3. Change the direction of the drive,
For example, we use two sector gears to transfer the force vertically to the other axis of rotation.
4. Clutch function:
We can achieve the purpose of power-off instant braking by adding a brake clutch.

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How to increase torque of dc motor using gears

How to increase torque of dc motor using gears How to increase torque of dc motor using gears

The decelerating DC motor, also known as the gear reduction motor, is composed of a reducer plus a DC motor. The function of the reduction gearbox is to provide a lower speed and a higher torque, and different speed reduction ratios of the gearbox can provide different speeds and moments. How to increase torque of dc motor using gears.This greatly improves the application of the decelerating DC motor in various fields.


 The decelerating DC motor is a separate component consisting of a gear transmission, a worm drive, and a gear-worm drive enclosed in a rigid housing.How to increase torque of dc motor using gears. It is often used as a reduction gear between the prime mover and the work machine, in the prime mover and the working machine. How to increase torque of dc motor using gears.Or the effect of matching the speed and transmitting torque between the actuators.

The decelerating DC motor is generally used for low-speed and high-torque transmission equipment.How to increase torque of dc motor using gears. The basic working principle is that the motor and the high-speed running power can be decelerated by the gears on the input shaft of the reducer that mesh with the large gears on the output shaft. How to increase torque of dc motor using gears.Purpose, the ordinary reducer will also have several pairs of identical principle gears to achieve the desired deceleration effect, the ratio of the number of teeth of the large and small gears, is the transmission ratio.

        The main functions of the decelerating DC motor are as follows:

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Industrial gearbox manufacturer in China

As a Industrial gearbox manufacturer in China, We offer the international standard high quality gear speed reducer and reduction gearbox who has the big stock house to guarantee the prompt delivery Depending on the professional industry field solution, excellent industry field achievement and the leading technology application in Hoist&Crane, Sugar&Paper, Coal&Mining, Rubber&Plastic, Packing&Conveyors, Energy&Fans&Pumps, Cement&Construction, Sawmills&Wood Mills, Food&Butchering&Pharma, Chemical&Boilers&Ceramic, Recycling&Sewage disposal, Steel&Rolling Mill&Metallurgy, Textile&Ginning&Leather working and so on.