Process performance IE3 cast iron motors

Dimension drawings

Process performance IE3 cast iron motors

  IM1001, IMB3 and IM3001, IMB5                   IM1001, IMB3           IM B5 (IM3001)      
  D   GA   F   E   L max   A B B1 C HD K M N P S
Motor size 2 4~8 2 4~8 2 4~8 2 4~8 2 4~8         max          
71 14 14 16 16 5 5 30 30 295 294 112 90 - 45 178 7 130 110 160 10
80 19 19 21.5 21.5 6 6 40 40 363 363 125 100 - 50 194 10 165 130 200 12
90SL_ 24 24 27 27 8 8 50 50 356 356 140 100 125 56 218 10 165 130 200 12
90L_ 24 24 27 27 8 8 50 50 390 390 140 100 125 56 218 10 165 130 200 12
100L_ 28 28 31 31 8 8 60 60 381 381 160 140 - 63 247 12 215 180 250 15
100ML_ 28 28 31 31 8 8 60 60 403 403 160 140 - 63 247 12 215 180 250 15
100LK_ 28 28 31 31 8 8 60 60 435 435 160 140 - 63 247 12 215 180 250 15
112 28 28 31 31 8 8 60 60 403 403 190 140 - 70 259 12 215 180 250 15
132 38 38 41 41 10 10 80 80 532 532 216 140 178 89 300 12 265 230 300 15
160 1) 42 42 45 45 12 12 110 110 584 584 254 210 254 108 421 14.5 300 250 350 19
160 2) 42 42 45 45 12 12 110 110 681 681 254 210 254 108 421 14.5 300 250 350 19
180 48 48 51.5 51.5 14 14 110 110 726 726 279 241 279 121 461 14.5 300 250 350 19
200 55 55 59 59 16 16 110 110 821 821 318 267 305 133 528 18.5 350 300 400 19
225 55 60 59 64 16 18 110 140 849 879 356 286 311 149 573 18.5 400 350 450 19
250 60 65 64 69 18 18 140 140 884 884 406 311 349 168 626 24 500 450 550 19
280SM_ 75 75 79.5 79.5 20 20 140 140 1053 1054 457 368 419 190 733 24 500 450 550 18.5
280ML_ 65 75 69 79.5 18 20 140 140 1189 1189 457 368 419 190 785 24 500 450 550 18.5
315 SA 65 80 69 85 18 22 140 170 1088 1118 508 406   216 845 28 600 550 660 23
315 SM_ 65 80 69 85 18 22 140 170 1190 1220 508 406 457 216 845 28 600 550 660 23
315 ML_ 65 90 69 95 18 25 140 170 1285 1315 508 457 508 216 852 30 600 550 660 23
315 LK_ 65 90 69 95 18 25 140 170 1491 1521 508 457 508 216 880 30 600 550 660 23
355 SM_ 70 100 74.5 106 20 28 140 210 1409 1479 610 500 560 254 958 35 740 680 800 23
355 ML_ 70 100 74.5 106 20 28 140 210 1514 1584 610 560 630 254 958 35 740 680 800 23
355 LK_ 70 100 74.5 106 20 28 140 210 1764 1834 610 710 900 254 958 35 740 680 800 23
400 L_ 80 110 85 126 22 28 170 210 1851 1891 710 900 1000 224 1045 35 940 880 1000 28
400 LK_ 80 100 85 106 22 28 170 210 1851 1891 686 710 800 280 1045 35 740 680 800 24
450 80 120 85 127 22 32 170 210 2147 2187 800 1000 1120 250 1293 42 1080 1000 1150 28

1) MLA 2

2) Other except MLA 2

Motor size M N P S T
71 85 70 105 6 2.5
80 100 80 120 6 3
90 115 95 140 8 3
100 130 110 160 8 3.5
112 130 110 160 8 3.5
132 165 130 200 10 3.5

The table gives the main dimension in mm. For detailed drawings please see our web pages www.abb.com/motors&generators

 Dimension drawings

Process performance IE4 cast iron motors

  IM1001, IMB3 and IM3001, IMB5                   IM1001, IMB3           IM B5 (IM3001)        
  D   GA   F   E   L max   A B B1 C HD HD K M N P S
Motor size 2 4~8 2 4~8 2 4~8 2 4~8 2 4~8         1) 2)          
160 MLA 2 42 - 45 45 12 12 110 110 584 584 254 210 254 108 421 - 14.5 300 250 350 19
160 MLA 4-6, 42 42 45 45 12 12 110 110 681 681 254 210 254 108 421 - 14.5 300 250 350 19
MLB 2-4                                          
160 MLB 6 - 42 45 45 12 12 110 110 721 721 254 210 254 108 421 - 14.5 300 250 350 19
pole                                          
180 2-4 pole 48 48 51.5 51.5 14 14 110 110 726 726 279 241 279 121 461 - 14.5 300 250 350 19
180 MLA 6 - 48 51.5 51.5 14 14 110 110 766 766 279 241 279 121 461 - 14.5 300 250 350 19
200 55 55 59 59 16 16 110 110 822 822 318 267 305 133 528 - 18.5 350 300 400 19
225 55 60 59 64 16 18 110 140 849 879 356 286 311 149 574 - 18.5 400 350 450 19
250 60 65 64 69 18 18 140 140 884 884 406 311 349 168 626 - 24 500 450 550 19
280 SM_ 65 75 69 79.5 18 20 140 140 1088 1088 457 368 419 190 762 - 24 500 450 550 18
280 MLA - 75 - 79.5 - 20 - 140 - 1189 457 419 457 190 - 785 24 500 450 550 15
315 SM_ 65 80 69 85 18 22 140 170 1174 1204 508 406 457 216 - - 28 600 550 660 23
315 LK_ 65 90 69 95 18 25 140 170 1491 1521 508 508 560 216 - 880 28 600 550 660 23
355 SM_ 70 100 74.5 106 20 28 140 210 1409 1479 610 500 560 254 958 - 35 740 680 800 23
355 ML_ 70 100 74.5 106 20 20 140 210 1514 1584 610 560 630 254 944 958 35 740 680 800 23
355 LK_ 70 100 74.5 106 20 28 140 210 1764 1834 610 710 900 254 958 - 35 740 680 800 23
400 L_ 80 110 85 126 22 28 170 210 1851 1891 710 900 1000 224 1045 - 35 940 880 1000 28
400 LK_ 80 100 85 106 22 28 170 210 1851 1891 686 710 800 280 1045 - 35 740 680 800 24
450 80 120 85 127 22 32 170 210 2147 2187 800 1000 1120 250 1293 - 42 1080 1000 1150 28

 1) Terminal box 370

2) Terminal box 750

Tolerances   Tolerances  
A, B ± 0.8 F ISO h9
C, CA ± 0.8 H -0.5
D ISO k6 < Ø 50 mm N ISO j6
  ISO m6 > Ø 50 mm    

 The table gives the main dimension in mm. For detailed drawings please see our web pages www.abb.com/motors&generators.

 Accessories

Built-in brake (variant code 412)

Brake design

Electromagnetic disc brakes are applied by the action of a set of springs and are released when voltage is applied to the brake coil.

This means that the motor will brake automatically in case of any voltage failure, as significant safety feature. The brake is always functional, irrespective of the mounting position of the brake motor.

1 Connection box, (with rectifier, optional)

2 Manual release (optional)

3 Modified N-end shield

4 V-ring seal

5 Adapter flange for brake

6 Brake

7 V-ring seal

8 Fan cover

9 Fan

Brake disc

The brake linings are made of asbestos-free material. The linings are highly resistant to wear and have excellent thermal conductivity, providing consistent performance also in high temperatures.

The brake disc withstands a large number of braking instances and is insensitive to dust and moisture.

Note that changing from a used to a new disc will result in a different braking torque.

Replacing the brake disc

The brake disc must be replaced when the minimum permissible lining thickness has been reached. For minimum lining thickness, refer to the brake manufacturer’s catalog.

Rectifier

Rectifier is a devise for DC brake applications. It is highly resistant to temperature changes as well as to voltage peaks and has additional protection for the auxiliary contact of the contactor. Thanks to its compact design, it can be placed inside the motor’s terminal box. Rectifier is an optional element.

 Torque adjustment

Reducing the torque of the brake is possible with most brake types. Refer to the brake manufacturer’s catalog or contact ABB for more information.

Manual release

Manual release bolts are provided as standard. A manual release handle is an optional element. Manual release overrides the action of brake springs as long as it is applied.

Though the manual release handle is optionally available for all motor sizes, it cannot be used in combination with the Pintsch Bamag brake type SFB.

Brake rating plates

The brake comes with two rating plates, one attached to the brake itself and another delivered loose, together with the motor. Variant code 412 is marked on the motor’s rating plate (if it is listed among the five first codes on the motor order).

01 Foot-mounted: IM B3 (IM1001), IM B6 (IM 1051), IM B7 (IM1061), IM B8 (IM 1071), IM V5 (IM 1011), IM V6 (IM 1031).

02 Flange-mounted: IM B5 (IM 3001), IM V1 (IM 3011), IM V3 (IM 3031), IM B14 (IM 3601), IM V18 (IM 3611), IM V19 (IM 3631).

03 Foot- and flangemounted: IM B35 (IM 2001), IM V15 (IM 2011), IM V36 (IM 2031).

 Available brake types

Motors can be fitted with recommended brakes from either Pintsch Bamag or Stromag, as seen in the tables below. Other brakes can be provided on request.

Brake type Brake torque For motor size
  Nm  
KFB 10 100 160
KFB 16 160 160 - 180
KFB 25 250 180 - 225
KFB 40 400 200 - 250
KFB 63 630 225 - 280
KFB 1000 1000 280 - 315
KFB 1600 1600 315 - 355
On request   355 - 450

 Pintsch & Bamag, type KFB, IP 67, 110 V DC Electromagnetic

Double-Disc Spring-Applied Brake

Brake type Brake torque For motor size
  Nm  
SFB 16 160 200 - 225
SFB 25 250 200 - 225
SFB 40 400 225 - 250
SFB 63 630 250
SFB 100 1000 280 - 315
SFB 160 1600 315 - 355
SFB 250 2500 355 - 400
SFB 400 4000 400
On request   450

 Pintsch & Bamag,type SFB, IP 67, 110 V DC Electromagnetic

Double-Disc Spring-Applied Brake

Brake type Brake torque For motor size
  Nm  
NFF 10 100 160
NFF 16 160 160 - 180
NFF 25 250 180 - 225
NFF 40 400 200 - 250
NFF 63 630 225 - 250
For sizes 280-450 on    
request    

Stromag, type NFF, 110 V DC, IP66

Options for the brake

On new manufacture only

– Hand release (not possible for Pintsch Bamag

brake type SFB)

– Rectifier

– Micro switch

– Proximity switch (not possible for Stromag brake)

– Standstill heater

On request

– Special brake voltage

– Raised brake torque

– Combination with brake, separate cooling fan and/or tacho

– For other variants, please contact ABB

    Foot-mounted     Flange-mounted     Foot- and flange-mounted    
Motor size Poles L LC J L LC J L LC J
160 1) 2~8 773 511 372 773 511 372 773 511 372
160 2) 2~8 871 608 372 871 608 372 871 608 372
180 2~8 935 687 372 935 687 372 935 687 372
200 2~8 1011 695 460 1011 695 460 1011 695 460
225 2 1085 729 460 1085 729 460 1085 729 460
225 4~8 1115 729 460 1105 729 460 1115 729 460
250 2~8 1119 755 460 1119 755 460 1119 755 460

 1)MLA-2, MLB-2, MLC-2, MLA-4, MLA-6, MLA-8 and MLB-8 -poles

2)MLD-2, MLE-2, MLB-4, MLC-4, MLD-4, MLB-6, MLC-6 and MLC-8 -poles

Motor sizes 280 to 450 on request. Other dimensions same as Process performance cast iron motors sizes 180 to 250

 Fan motors with an axial fan are available for motor sizes 71-450 and can be ordered can be ordered with variant code 183.

The values here are given for 400 V, but technical data for other voltages can be found in MotSize.

 Axial fan, N-end, for motor sizes 71 - 132

Main motor Fan motor type Voltage range at Voltage range at Power Cur 
    50 Hz, V 60 Hz, V W rent A
M3BP 71 Wistro 132 380 - 500 380 - 575 29 0,06
    220 - 290 220 - 332 28 0,1
M3BP 80 Wistro 156 380 - 500 380 - 575 34 0,06
    220 - 290 220 - 332 34 0,1
M3BP 90 Wistro 169 380 - 500 380 - 575 75 0,19
    220 - 290 220 - 332 78 0,33
M3BP 100 Wistro 187 380 - 500 380 - 575 94 0,17
    220 - 290 220 - 332 87 0,31
M3BP 112 Wistro 210 380 - 500 380 - 575 99 0,17
    220 - 290 220 - 332 103 0,31
M3BP 132 Wistro 250 380 - 500 380 - 575 148 0,25
    220 - 290 220 - 332 146 0,45

 Axial fan, N-end, for motor sizes 160 - 450, IE2

Main motor Fan motor Voltage V Power Current
  type (at 50 Hz) at 50 Hz kW A
M3BP 160 - 250 M3BP 71MA 4 B14 400 0.25 0.64
M3BP 280 - 315 ML M3BP 80MD 4 B14 400 0.75 1.83
M3BP 315 LK - 355 SM M3BP 90SLD 4 B14 400 1.5 3
M3BP 355 ML - 450 L M3BP 100LD 4 B14 400 3 6.3

Axial fan, N-end, for motor sizes 160 - 450, IE3

Main motor Fan motor Voltage V Power Current
  type (at 50 Hz) at 50 Hz kW A
M3BP 160 - 250 M3BP 71MA 4 B14 400 0.25 0.64
M3BP 280 - 315 ML M3BP 80MLE 4 B14 400 0.75 1.7
M3BP 315 LK - 355 SM M3BP 90LB 4 B14 400 1.5 3.3
M3BP 355 ML, LK M3BP 100MLB 4 B14 400 3 6.1

 Fan on top, N-end

The non-axial fan available for motor sizes 280 and above is a Ziehl-Abbegg fan with an integrated motor. This cooling option is suited for 400 V, 50 Hz networks and can be ordered with variant code 422.

MV at 50 Hz Main motor Fan mo  Volt  Freq. Hz Power Current
  tor type age V   kW A
M3BP 280 Ziehl Abegg 400 VY 50 0.35 0.83
  RH35 460 VY 60 0.5 0.9
M3BP 315 Ziehl Abegg 400 VY 50 0.5 1
  RH40 460 VY 60 0.8 1.4
M3BP 355 Ziehl Abegg 400 VY 50 0.9 1.8
  RH45 460 VY 60 1.4 2.2
M3BP 400 Ziehl Abegg 400 VY 50 1.55 3.3
  RH50 460 VY 60 2.5 4.3
M3BP 450 Ziehl Abegg 400 VY 50 2.3 4.5
  RH56 460 VY 60 2.5 4.3

 Special motor and fan on top, N-end

A special ABB fan motor type is available for motor sizes 280 and above. It is suited for environments where IP 65 is the required IP class or where the input voltage must be other than 360 – 420 V (50 Hz).

The values here are given for 400 V, but technical data for other voltages can be found in MotSize.

The centrifugal impeller used in the fan is a ZiehlAbegg impeller.This type of cooling can be ordered with variant code 514.

 Special motor and fan on top, N-end, for motor  sizes 280 - 450

Main motor Fan motor Voltage V Power Current
  type at 50 Hz kW A
M3BP 280 -315 M3BP 80 400 0.75 1.83
  MD 4 B34      
M3BP 355 M3BP 90 400 1.5 3
  SLD 4 B34      
M3BP 400 M3BP 100 400 3 6.3
  LD 4 B34      
M3BP 450 M3BP 112 400 4 8.2
  MB 4 B34      

Both foot-mounted and flange-mounted motors can be fitted with a silencer to reduce noise level by about 5 - 6 dB(A). The silencer is painted blue and made of 2 mm steel sheet. The sound absorbing material is 40 mm thick polyurethane foam. On the rim there is a rubber strip for sealing on the floor. The silencer fits loosely over the motor.

 The variant code for ordering a silencer is 055.

Motor size AV LV LVT DV O1) S2) Weight kg
280 SM_ 681 1010 1090 616 50 762 38
315 SM_ 760 1094 1191 697 60 852 47
315 ML_ 760 1205 1302 697 60 852 51
315 LK_ 760 1411 1508 697 60 852 58
355 SM_ 850 1335 1441 777 65 958 62
355 ML_ 850 1440 1546 777 65 958 67
355 LK_ 850 1690 1796 777 65 958 77
400 L_ 938 1750 1873 866 75 1045 88
400 LK_ 938 1750 1873 866 75 1045 88
450 L_ 1050 2110 2230 990 80 1045 120

1) Clearance for motor cooling.

2) Clearance for removal of silencer.

Note: The dimensions are only valid for standard foot-mounted motors.

 Accessories

Slide rails for motor sizes 160 - 250

1 Motor | 2 Rail | 3 Movable adjusting bolt | 4 Fixing bolt, motor | 5 Plate

A set of slide rails includes two complete rails with screws for mounting the motor on the rails. Screws for mounting the rails on the foundation are not included.Slide rails have unmachined lower surfaces and should, before tightening down, be supporter in a suitable manner. Slide rails can be ordered with article numbers shown in the table.

    Article no.                             Weight/
Motor size Type 3GZV103001- A B C D E F G H L M N O Xmax Ymax rail kg
Frame sizes 71 to 132 on request                                  
160 - 180 TT180/12 -14 75 42 700 630 57 17 26 M12 120 M12 50 - 520 580 12
200 - 225 TT225/16 -15 82 50 864 800 68 17 27 M16 140 M16 65 17 670 740 20.4
250 TT280/20 -16 116 70 1072 1000 90 20 27 M18 150 M20 80 20 870 940 43

 

 

 

 

 

Slide rails for motor sizes 280 - 400
Terminal box dimensions
 

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